Yorkshire Packaging Systems (YPS) has unveiled an advanced automated packaging system that has significantly streamlined operations for an online-only retailer. The new setup has enhanced throughput while cutting the number of pack benches from 15 to six, leading to substantial cost savings.
Key Components of the Automated System
YPS provided a full automation package, integrating multiple stages of the packaging process. The new system ensures a more efficient workflow and faster processing times.
- An 8m-long staged infeed conveyor, fed by six pack benches arranged in two rows of three.
- A Flexo E-com automated bagging machine, forming secure mailing packs around products. It features an integrated Videojet thermal print labelling system with advanced data handling for full GDPR compliance.
- An automated sortation system that directs each completed package to the correct carrier network dispatch point.
The automation has reportedly delivered immediate results, with the entire system expected to achieve payback within 12 months.
Sustainable Packaging and Environmental Impact
YPS is also supplying fully recyclable, printed film containing over 70% recycled content. The Flexo E-com machine converts this material into mailing packs, aligning with growing sustainability goals in e-commerce logistics.
Managing Director Glyn Johnson emphasized the firm’s expertise in tailoring full-system solutions: “We supply all sorts of operations with a range of automated packaging equipment and materials. This includes full systems, such as this, where we coordinate the supply of different elements to achieve the customer’s packaging aims.”
Increased Speed and Efficiency in Fulfillment
The retailer’s investment has led to a streamlined, high-speed operation capable of preparing over 600 home textile packs per hour. With automation reducing manual labor while enhancing accuracy, the company has positioned itself for sustained growth in the competitive e-commerce landscape.
